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Mani59

My 2003 E39 530i Sport Champagne Edition II thread

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Well I collected the car yesterday morning and pleased to say that all signs of rust and paint bubbling have now gone. 

 

As I mentioned earlier, I struggled to find a good body shop I was happy with so after further research on forums such as here, Pistonheads and M3cutters to name a few, a name kept and being repeated.  That was Greg Howell at Southam Bodies.  So after going down and having a chat with him a few weeks ago, I decided to go with him.  On a side note, he is very much a Porsche specialist judging by all the Porsche machinery he was working on!  He was also working on a very nice E39 Alpina B10 :wub: 

He has applied lots of waxoyl in the rust prone areas of where he repainted so hopefully this should be good for the new few years, I hope!

 

So here is the car at drop off:

 

6d454281-1aeb-4121-a5d7-bc973d88c64a_rw_

 

And 2 super quick photos following the work (not the best photos since it was raining):

 

f755f77e-a181-4f1a-b323-1257c6521ed0_rw_

 

1f995b43-c73f-479c-ad2a-75bd1aa9a93d_rw_

 

 

I did find a small amount of paint bubbling on the inside of the bonnet too (on one side) so will get this booked in for later this year with Greg to get this sorted.  It's fine for now and have covered it with wax.

 

Next item on the list is rear door water vapor barrier replacements.

 

Thanks!

Edited by Mani59

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23 minutes ago, Mani59 said:

Well I collected the car yesterday morning and pleased to say that all signs of rust and paint bubbling have now gone. 

 

As I mentioned earlier, I struggled to find a good body shop I was happy with so after further research on forums such as here, Pistonheads and M3cutters to name a few, a name kept and being repeated.  That was Greg Howell at Southam Bodies.  So after going down and having a chat with him a few weeks ago, I decided to go with him.  On a side note, he is very much a Porsche specialist judging by all the Porsche machinery he was working on!  He was also working on a very nice E39 Alpina B10 :wub: 

He has applied lots of waxoyl in the rust prone areas of where he repainted so hopefully this should be good for the new few years, I hope!

 

So here is the car at drop off:

 

6d454281-1aeb-4121-a5d7-bc973d88c64a_rw_

 

And 2 super quick photos following the work (not the best photos since it was raining):

 

f755f77e-a181-4f1a-b323-1257c6521ed0_rw_

 

1f995b43-c73f-479c-ad2a-75bd1aa9a93d_rw_

 

 

I did find a small amount of paint bubbling on the inside of the bonnet too (on one side) so will get this booked in for later this year with Greg to get this sorted.  It's fine for now and have covered it with wax.

 

Next item on the list is rear door water vapor barrier replacements.

 

Thanks!

 

Looks like he's done a great job Mani :)

 

Re the vapour barriers, if they're not damaged, just remove the old butyl tape (hair drier works well for this, heat it up & peel it off etc), clean any residue off the door skin (WD40 etc), clean, give the area a slight key and then re lay some fresh butyl tape or W4 mastic off Amazon etc... 

 

The vapour barriers soon stick back down and its all done ;)

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Thanks Dan!

 

Whilst I have not yet seen the state of them, I think one of them has definitely gone.  Recently when I wash the car, the water just splashes out when I open the door so I think the barrier has failed and I am starting to getting worried that as we near autumn/winter, the water will just pool and then stay on the sill (rust) and get onto the carpet.  

Since they are nearly 20 years old, I am thinking it's probably best time to replace them anyway for peace of mind.

 

But as you say and recommend, I will definitely take a look first!

 

Thanks! 

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27 minutes ago, Mani59 said:

Thanks Dan!

 

Whilst I have not yet seen the state of them, I think one of them has definitely gone.  Recently when I wash the car, the water just splashes out when I open the door so I think the barrier has failed and I am starting to getting worried that as we near autumn/winter, the water will just pool and then stay on the sill (rust) and get onto the carpet.  

Since they are nearly 20 years old, I am thinking it's probably best time to replace them anyway for peace of mind.

 

But as you say and recommend, I will definitely take a look first!

 

Thanks! 

 

Well they do like to come undone, but they don't break down or perish due to what they're made of...

 

Yours should be fine Mani; just need the 'fix'

 

They're something I've always done to my E39s when I first buy them, they're done then :) 

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A small update.

 

After thinking about whether to reseal the existing rear water vapour barriers, for the relatively low cost of the barriers themselves, I decided to buy new ones and replace the ones in the car.  I also bought some of the butyl cord tape too.

 

Due to lack of time, it was not going to be possible for me to do the work myself so I had it booked in with my specialist last week and they replaced the seals for me.

 

Last weekend, I washed the car and very pleased to report that there is no splash of water when the doors open and also no water pooling on the sill.

 

So glad to say another item ticked off the list!

 

The water vapour barriers:

fd9ba68e-4205-49f0-ad3d-14b9acf85e5a_rw_

 

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The butyl cord:

14d0c702-c6aa-4329-a791-65af624dbab8_rw_

 

 

The car dropped off at the specialist (covered the rear seats with dust sheets just in case!): 

4fe679c2-4165-4751-8d46-df7440302436_rw_

Edited by Mani59

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Almost a year has gone past since I have owned the car; wow, time has gone fast!

 

I had the car booked in for it's MOT a couple of days ago and pleased to say it passed with no advisories.  

So as well as an annual oil service, I also asked the specialist to replace the windscreen washer tank and filters.  

 

3a9c6551-0c78-41a1-80df-e03311f62e17_rw_

 

5d3b14ca-60b9-4ac3-829d-060ef4115053_rw_

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